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High Strength and High Modulus PVA Fiber
Overview
High Strength & Modulus Polyvinyl Alcohol (PVA) Fiber is a specialized synthetic fiber known for its exceptional mechanical properties, durability, and resistance to harsh environmental conditions. This fiber is widely utilized in demanding applications requiring high tensile strength, elasticity, and chemical resistance. Below is an in-depth explanation of its properties, production, and key uses.
High Strength & Modulus PVA Fiber is a cutting-edge material essential in modern engineering, construction, and industrial applications. Its exceptional mechanical properties, combined with durability and environmental resistance, make it an ideal reinforcement solution for demanding environments. As industries move toward sustainability and performance optimization, this fiber's role is poised to expand further in innovative materials and structures.
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Characteristics

Material: Polyvinyl Alcohol (PVA), a synthetic polymer derived from vinyl acetate.
Appearance: Typically white or slightly translucent fibers.
Tensile Strength: Ranges from 12 cN/dtex to 20 cN/dtex, depending on the grade.
Modulus of Elasticity: High initial modulus, offering excellent stiffness and load-bearing capacity.
Elongation: Moderate elongation at break, balancing strength and flexibility. Density: ~1.26–1.29 g/cm³, lighter than steel fibers.

Resistance:

Excellent resistance to alkali, acid, and UV exposure.
High thermal stability under normal usage conditions.

Production Process

Polymerization: PVA is synthesized and treated to enhance its crystalline structure.

Wet Spinning: The polymer is dissolved, extruded through spinnerets, and coagulated into fibers.

Heat Treatment: Fibers undergo stretching and heat setting to improve strength and modulus.

Surface Treatment: Treated with specific coatings to enhance bonding with other materials, like concrete or resins.

Specifications

Item

Unit

Type 1

Type 2

Count

Dtex

2.0±0.25

2.0±0.25

Tenacity

CN/dtex

11.5 min

12.8 min

Elongation

%

7.5 max

7 max

Modulus (0.1-0.4%)

CN /dtex

280±20 min

290 min

Hot water solubility (90℃,1hr)

%

2 max

2 max

Density

g/cm3

1.29

1.29

Cut Length

mm

5, 6

5, 6

Applications of High Strength & Modulus PVA Fiber
1. Construction Industry

Reinforcement in Cement and Concrete:
Used as an alternative to steel or polypropylene fibers in engineered cementitious composites (ECC).
Enhances tensile strength, ductility, and crack resistance.
Ideal for high-performance concrete in bridges, tunnels, and precast structures. Provides superior bonding with cement matrices compared to other fibers.
Shotcrete Reinforcement:
Prevents cracking and improves durability in sprayed concrete for mining, slope stabilization, and tunnels.

2. Industrial Applications

Geotextiles and Geogrids:
Reinforcement in soil stabilization and road construction.
Used in embankments, retaining walls, and landfills for load distribution and erosion control.
Fiber-Reinforced Plastics (FRP):
Integrated into polymer composites to improve tensile strength and impact resistance in automotive and aerospace components.
Asbestos Replacement:
Used in producing asbestos-free materials like roofing sheets, gaskets, and pipes, ensuring environmental safety.

3. Textiles and Ropes

Industrial Textiles:
Used in high-strength ropes, fishing nets, and safety harnesses.
Offers UV resistance and durability in extreme environments.
Protective Fabrics:
Integrated into bulletproof or cut-resistant textiles.
Used in industrial gloves, protective clothing, and belts.

4. Marine and Offshore Applications

Reinforcement in underwater concrete structures.
Corrosion-resistant fiber for ropes and nets exposed to saltwater environments.

5. Energy Sector

Wind Turbine Blades:
Added to composite materials to improve the structural integrity of wind turbine blades.
Pipe Reinforcement:
Enhances pressure resistance and durability in oil and gas pipelines.

6. Automotive and Transportation

Brake Pads and Clutch Linings:
Replaces asbestos in brake components, ensuring safety and performance.
Tire Reinforcement:
Used in tire cords to improve durability and load-bearing capacity.

7. Environmental Engineering

Waterproofing and Erosion Control:
Integrated into mats and blankets for riverbank and shoreline stabilization.
Eco-Friendly Materials:
Biodegradable in specific conditions, used for temporary reinforcements.

8. Agriculture

Reinforces geotextiles in irrigation canals and drainage systems.
Strengthens agricultural structures like greenhouses and shade nets.

Storage and Handling

Store in a dry, cool area to maintain fiber integrity.
Avoid direct sunlight and excessive moisture exposure to prevent degradation.

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